Case Studies

What We Solve & How We Solve It

As a startup with deep industry insight and field expertise, we’ve designed our service model around real, recurring problems in the mining sector. The following hypothetical cases are built on actual data, common operational scenarios, and the types of emergencies we are fully equipped to handle.

These examples are not marketing fiction – they are blueprints for how we respond, intervene, and support mining operations throughout San Juan.

Case 1: Hydraulic System Failure at 3,000 Meters – Lithium Pump Station

Scenario:
A lithium extraction site at high altitude experienced a sudden hydraulic hose rupture in one of its main slurry pump systems. Due to terrain and distance from the city, external repair support was projected to take 36–48 hours.

Risk:
The site risked a complete halt in extraction and chemical processing.

Our Intervention:

Our mobile unit arrived within short Support time

The technician identified a fatigue crack in a 2″ high-pressure hose (abrasion + vibration).

A custom replacement was pressed and installed on-site using mobile hydraulic tools.

System was re-pressurized and tested.

Additional inspection revealed similar wear in two neighboring hoses – these were proactively replaced to prevent a chain failure.

Impact:

Total downtime limited to 6 hours

Full function restored within one shift

Prevented escalation into a multiday disruption

Case 2: Bottleneck in Filter Supply – Copper Mine Fleet Maintenance

Scenario:
A mid-size copper mine operating a fleet of 38 haul trucks (CAT 777 and Komatsu HD series) experienced repeated delays due to missing hydraulic and fuel filters. Delivery from Buenos Aires took 2–4 days, often causing vehicle backlog and idle time.

Problem Data:

Average filter delay: 2.3 days

Fleet idle rate: 18% during shortages

Daily truck operating cost:

Our Solution:

Conducted an audit of filter consumption patterns over 60 days

Identified 6 key SKUs that accounted for 92% of downtime-related parts shortages

Implemented a local restock system in San Juan with weekly adjustments based on usage

Introduced optional filter lockers at the client’s site (pilot program)

Result:

Downtime from filter shortages dropped by 87% within 4 weeks

On-hand stock matched 96% of use cases

Case 3: Preventing a Bottleneck Through System Analysis – Remote Gold Operation

Scenario:
A new gold project was in the commissioning phase and reported repeated pump failures in the dewatering system. Three pumps had failed in 2 months. OEM support blamed local water chemistry.

Hidden Issue:
The root cause was excessive suction line vibration due to poor hose routing and misalignment – not pump quality. The site lacked diagnostic capacity to isolate the mechanical issue.

Our  Role:

Performed full mechanical review of pump installation

Used vibration sensors and thermal imaging to identify fault patterns

Rerouted hoses with reinforced mounts and reduced tension angles

Adjusted mounting bracket system to reduce vibration loads

Provided new installation protocol and staff training

Results:

No further pump failures over following 6 weeks

Flow efficiency increased by 11%

Training improved local technician response in future failure events

Avoided an unnecessary switch to more expensive equipment

What These Cases Prove

Even as a startup, our strength lies in solving repeatable problems with tailored, high-impact solutions. Our clients benefit not just from the fix – but from our ability to prevent the next failure, reduce cost-per-hour losses, and deliver measurable ROI.

You don’t need a large service provider – you need the right one. We’re ready to be that partner.

Case4: Rapid Filter Support for Non-Standard Pump Fleet

Scenario:
A new lithium extraction project located in the Andes began commissioning operations with a fleet of non-standard Chinese slurry pumps. The equipment required specialized filters not available from any local supplier. Delivery from the original manufacturer was estimated at 6–8 weeks.

Risk:
The lack of filter availability threatened to delay commissioning by more than a month, potentially triggering penalties from offtake partners and delaying the ramp-up schedule. Estimated potential  delayed in production and lost output.

Our  Intervention:

Technical review of OEM filter specs and connection dimensions

Sourcing of compatible filters from approved vendors within Argentina and Chile

Custom adaptation of mounting kits to fit existing pump housings

On-site validation of performance and pressure tolerance

Establishment of a dedicated local stock for 8 weeks of operational coverage

Impact:

Custom filters and mounting solutions delivered within 14 days

No disruption to commissioning schedule

Ongoing operations secured with local stock buffer

Avoided financial impact and maintained offtake compliance

Client Value:
This case shows our ability to turn complex sourcing gaps into operational certainty. Through agile sourcing, hands-on validation, and fast logistics, we helped the client avoid critical startup delays and build a sustainable supply model.